Calculated Industries 44060 CONSTRUCTION MASTER PRO DT Specifications Page 5
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WHAT'S NEW FOR 2015?
Spline Rolling Live Centers
Spline Rolling is a fast, cost-effective process for forming splines and
other torque-transmitting shapes onto transmission shafts. The forces
involved in this process are high, leading Royal to develop a new line
of live centers specifically designed for spline rolling applications.
This new live center line features Royal’s exclusive Roto-Shield™
technology, which provides a dramatic increase in bearing life over
competitive models. Royal Spline Rolling centers are
available from
stock in both short and long point configurations,
and custom
points can be supplied upon request.
”Oil Country“ Big-Bore Bull Head Live Centers
These new bull head live centers with interchangeable heads have been
specifically designed for oil-country pipe applications, but can be used in
any large-bore/heavy part application.
Each interchangeable head covers a range of bore sizes, and keeping the
heads short ensures that the workload is carried as close as possible to
the bearings for maximum support. Heads measuring up to 15.63" are
available off the shelf for same-day shipping, and larger diameter
heads can be quickly supplied according to customer requirements.
Quick-Grip™ Manual Collet Fixtures
These new collet fixtures have many of the same great features as
our Quick-Grip™ CNC Collet Chucks, including ten-second collet
changes and parallel-grip collets with a .062" clamping range.
Featuring a pullback design with an internally threaded back plate
that enables the use of a stop rod, these fixtures are ideal for high
production 4th and 5th axis applications.
The bottom and all four sides of the fixture are ground for both
vertical and horizontal mounting.
For use with Royal Quick-Grip™
42, 65, and 80-series collets.
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- MACHINE TOOL 1
- PERFORMANCE 1
- ACCESSORIES 1
- WHAT'S NEW FOR 2015? 4
- Spline Rolling Live Centers 5
- Why Do Top Manufacturers 6
- Insist on Royal Products? 6
- QUICK-GRIP™ CNC COLLET CHUCKS 10
- Proudly 12
- QUICK-GRIP™ ACCU-LENGTH™ 13
- CNC COLLET CHUCKS 13
- QUICK-GRIP™ PULL-TO-A-STOP 14
- QUICK-GRIP™ PULLBACK 15
- Quick-Grip™ Ejectors 16
- Quick-Grip™ Standard Stops 16
- Quick-Grip™ Extra-Depth Stops 17
- QUICK-GRIP™ COLLETS 18
- Quick-Grip™ Hex Collets 20
- Custom Quick-Grip™ Collets 21
- Quick-Grip™ Square Collets 21
- Quick-Grip™ Emergency Collets 21
- LOW-PROFILE ACCU-LENGTH™ 23
- LOW-PROFILE PULLBACK 24
- Ejectors 25
- Collet Stops 25
- Heavy-Duty Collet Wrenches 25
- FREQUENTLY ASKED QUESTIONS 26
- Superior Design Features 28
- We Make It Easy 30
- COLLET CLOSERS 31
- FIXTURES AND 31
- 5C PNEUMATIC COLLET CLOSER 33
- 34
- 5C EXPANDING COLLETS 35
- Standard and Sealed 38
- Inch Sizes 38
- Metric Sizes 39
- THROUGHPUT AND PROFITS 41
- US Patent #7,757,837 42
- 5 PM – Tuesday 42
- 11 PM – Tuesday 42
- 6 AM – Wednesday 42
- HOW DOES THE ROTA-RACK 43
- WHAT WILL ROTA-RACK 44
- DO FOR YOU? 44
- Case Study – Royal Rota-Rack 45
- Shop by Over $50,000! 45
- PROFIT WORKSHEET 46
- General Specifications 48
- DESCRIPTION A B 48
- Conveyor Dimensions 48
- ORDERING 49
- Check out the Royal Rota-Rack 50
- Video at www.rotarack.com 50
- CNC BAR PULLERS 51
- Part Number 43302 Shown 52
- Part Number 43402 Shown 53
- Part Number 43460 Shown 54
- COMBO CNC BAR PULLERS 55
- Automate Any CNC Lathe 55
- U.S. Patent 56
- #6,530,578 56
- GRIPPEX 20L COOLANT-ACTUATED 57
- GRIPPEX 20S COOLANT-ACTUATED 58
- HIGH PERFORMANCE 59
- LIVE & DEAD CENTERS 59
- High-Pressure 61
- Coolant Approved 61
- THE MOST RIGID? 62
- One Size Does Not Fit All – 63
- Video at www.livecenters.com 66
- HIGH-PRECISION QUAD-BEARING 67
- LIVE CENTERS 67
- HEAVY-DUTY CNC SPINDLE TYPE 73
- THE ULTIMATE™ MULTI-TASKING 77
- LIVE CENTER 77
- SPRING TYPE LIVE CENTERS 79
- VERSA-TURN LIVE CENTERS 81
- SPLINE ROLLING LIVE CENTERS 83
- VALUE-TURN 85
- SUPER-QUAD EXTRA HEAVY-DUTY 87
- “OIL COUNTRY” BIG-BORE 89
- BULL HEAD LIVE CENTERS 89
- MAX. WEIGHT OF 91
- PIPE HEAD LIVE CENTERS 93
- CHANGEABLE-POINT LIVE CENTERS 95
- TOOLMAKER'S SET 96
- DEAD CENTERS 97
- CNC THREADED DEAD CENTERS 99
- Quotation Sheet 100
- DEBURRING TOOLS 101
- DEBURRING BLADES 102
- MACHINE SHOP 107
- MACHINE MOUNTS 110
- Clean Your Coolant Sumps 112
- PNEUVAC PUMP 113
- PNEUVAC AIR GUNS 113
- CHUCK STOP 114
- ALBRECHT 115
- PRECISION 115
- DRILL CHUCKS 115
- WHAT DOES IT TAKE 116
- TO MAKE A CLASSIC? 116
- SELF-TIGHTENING DESIGN 117
- CNC DRILL CHUCKS 117
- DIAMOND-IMPREGNATED JAWS 117
- CHUCK SHANK MAXIMUM WEIGHT 118
- CAPACITY 118
- Thru-coolant feature 119
- Key-Lock chucks 119
- WITH INTEGRAL SHANK 121
- THRU-HOLE 122
- Ergon-Grip™ 122
- ALBRECHT ARBORS 123
- ALBRECHT ACCESSORIES 123
- ALBRECHT CHUCK REFURBISHING 124
- ALBRECHT REPLACEMENT PARTS 124
- ROYAL FILTERMIST 125
- MIST COLLECTORS 125
- Contents 126
- IN YOUR SHOP? 127
- Media-Type Filtration Systems 128
- External Venting 128
- The Dangers of Ozone 129
- Electrostatic Precipitators 129
- FX SERIES DESIGN FEATURES 131
- Chip Deflector 134
- After Filter 134
- Cyclonic Swarf Separator 135
- MOUNTING OPTIONS 136
- UNIT INTAKE DIAMETER 137
- Sizing Units 138
- Grinding 138
- High-Pressure Coolant 139
- OSHA and NIOSH Standards 140
- FX-300 Specifications 142
- Mounting Options — FX-300 142
- MODEL FX-300 143
- FX-575 Specifications 144
- Mounting Options — FX-575 144
- MODEL FX-575 145
- FX-900 Specifications 146
- Mounting Options — FX-900 146
- MODEL FX-900 147
- FX-1200 Specifications 148
- Mounting Options — FX-1200 148
- MODEL FX-1200 149
- DESCRIPTION PART NUMBER PRICE 150
- Maintenance Items 151
- REPLACEMENT PARTS 152
- Series 6, 7, and 8 (Pre-2004) 153
- FILTERMIST ORDERING SHEET 154
- SUPERCHARGE YOUR 155
- MACHINE TOOLS 155
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