Calculated Industries 44060 CONSTRUCTION MASTER PRO DT Specifications Page 18
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QUICK-GRIP™ COLLETS
Royal QG-42 Collets – $239 Each
GROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
3
⁄
16
" 0.219"–0.157" 44101 N/A
7
⁄
32
" 0.250"–0.188" 44102 N/A
1
⁄
4
" 0.281"–0.219" 44103 N/A
9
⁄
32
" 0.312"-0.250" 44104 N/A
5
⁄
16
" 0.344"–0.282" 44105 N/A
11
⁄
32
" 0.375"–0.313" 44106 44155
3
⁄
8
" 0.406"–0.344" 44107 44156
13
⁄
32
" 0.437"–0.375" 44108 44157
7
⁄
16
" 0.469"–0.407" 44109 44158
15
⁄
32
" 0.500"–0.438" 44110 44159
1
⁄
2
" 0.531"–0.469" 44111 44160
17
⁄
32
" 0.562"–0.500" 44112 44161
9
⁄
16
" 0.594"–0.532" 44113 44162
19
⁄
32
" 0.625"–0.563" 44114 44163
5
⁄
8
" 0.656"–0.594" 44115 44164
21
⁄
32
" 0.687"–0.625" 44116 44165
GROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
11
⁄
16
" 0.719"–0.657" 44117 44166
23
⁄
32
" 0.750"–0.688" 44118 44167
3
⁄
4
" 0.781"–0.719" 44119 44168
25
⁄
32
" 0.812"–0.750" 44120 44169
13
⁄
16
" 0.844"–0.782" 44121 44170
27
⁄
32
" 0.875"–0.813" 44122 44171
7
⁄
8
" 0.906"–0.844" 44123 44172
29
⁄
32
" 0.937"–0.875" 44124 44173
15
⁄
16
" 0.969"–0.907" 44125 44174
31
⁄
32
" 1.000"–0.938" 44126 44175
1" 1.031"–0.969" 44127 44176
1
1
⁄
32
" 1.062"–1.000" 44128 N/A
1
1
⁄
16
" 1.094"–1.032" 44129 44177
1
3
⁄
32
" 1.125"–1.063" 44130 N/A
1
1
⁄
8
" 1.156"–1.094" 44131 44178
1
5
⁄
32
" 1.187"–1.125" 44132 N/A
GROUND SMOOTH SERRATED
DIAMETER RANGE PART NUMBER PART NUMBER
1
3
⁄
16
" 1.219"–1.157" 44133 44179
1
7
⁄
32
" 1.250"–1.188" 44134 N/A
1
1
⁄
4
" 1.281"–1.219" 44135 44180
1
9
⁄
32
" 1.312"–1.250" 44136 N/A
1
5
⁄
16
" 1.344"–1.282" 44137 44181
1
11
⁄
32
" 1.375"–1.313" 44138 N/A
1
3
⁄
8
" 1.406"–1.344" 44139 44182
1
13
⁄
32
" 1.437"–1.375" 44140 N/A
1
7
⁄
16
" 1.469"–1.407" 44141 44183
1
15
⁄
32
" 1.500"–1.438" 44142 N/A
1
1
⁄
2
" 1.531"–1.469" 44143 44184
1
17
⁄
32
" 1.562"–1.500" 44144 N/A
1
9
⁄
16
" 1.594"–1.532" 44145 44185
1
19
⁄
32
" 1.625"–1.563" 44146 N/A
1
5
⁄
8
" 1.656"–1.594" 44147 44186
q Full .062" Gripping Range – wider than other quick-change collets on
the market, and more than 12x that of traditional spring collets.
q Collets are precision ground to nominal size, with a gripping range
of +/- .031".
Example – a 1/2" collet is ground to 0.500" dia., and can hold any
part ranging in size from 0.531" dia. down to 0.469" dia.
q Extremely Accurate – total system accuracy, (chuck + collet), of 0.0004"
TIR or better.
q Vulcanized rubber between collet segments provides excellent sealing
protection against coolant penetration.
q State-of-the-art vulcanization process carries a lifetime guarantee
against failure.
q Royal Quick-Grip™ Collets are available from stock in both smooth
and serrated styles:
– Serrated bore collets are great for first operation work and heavy
duty roughing.
– Smooth bore collets are typically used for second operation work
to protect finished surfaces.
q All Royal Quick-Grip™ collets are designed for minimal projection
beyond the chuck face, (≤0.20"), for optimum rigidity and machine
work-zone utilization.
q Hex, square, emergency, and custom sizes available – see pages 18–19.
q Royal Quick-Grip™ Collets are compatible with other brands of
parallel-grip quick-change collets, but note that the six-slot design of
the model 80 does require the use of a Royal installation tool.
Note – The unique six-slot design of the
Royal QG-80 Quick-Grip™ collets provides
increased workpiece contact over the
entire gripping range for superior gripping
torque over other brands.
- MACHINE TOOL 1
- PERFORMANCE 1
- ACCESSORIES 1
- WHAT'S NEW FOR 2015? 4
- Spline Rolling Live Centers 5
- Why Do Top Manufacturers 6
- Insist on Royal Products? 6
- QUICK-GRIP™ CNC COLLET CHUCKS 10
- Proudly 12
- QUICK-GRIP™ ACCU-LENGTH™ 13
- CNC COLLET CHUCKS 13
- QUICK-GRIP™ PULL-TO-A-STOP 14
- QUICK-GRIP™ PULLBACK 15
- Quick-Grip™ Ejectors 16
- Quick-Grip™ Standard Stops 16
- Quick-Grip™ Extra-Depth Stops 17
- QUICK-GRIP™ COLLETS 18
- Quick-Grip™ Hex Collets 20
- Custom Quick-Grip™ Collets 21
- Quick-Grip™ Square Collets 21
- Quick-Grip™ Emergency Collets 21
- LOW-PROFILE ACCU-LENGTH™ 23
- LOW-PROFILE PULLBACK 24
- Ejectors 25
- Collet Stops 25
- Heavy-Duty Collet Wrenches 25
- FREQUENTLY ASKED QUESTIONS 26
- Superior Design Features 28
- We Make It Easy 30
- COLLET CLOSERS 31
- FIXTURES AND 31
- 5C PNEUMATIC COLLET CLOSER 33
- 34
- 5C EXPANDING COLLETS 35
- Standard and Sealed 38
- Inch Sizes 38
- Metric Sizes 39
- THROUGHPUT AND PROFITS 41
- US Patent #7,757,837 42
- 5 PM – Tuesday 42
- 11 PM – Tuesday 42
- 6 AM – Wednesday 42
- HOW DOES THE ROTA-RACK 43
- WHAT WILL ROTA-RACK 44
- DO FOR YOU? 44
- Case Study – Royal Rota-Rack 45
- Shop by Over $50,000! 45
- PROFIT WORKSHEET 46
- General Specifications 48
- DESCRIPTION A B 48
- Conveyor Dimensions 48
- ORDERING 49
- Check out the Royal Rota-Rack 50
- Video at www.rotarack.com 50
- CNC BAR PULLERS 51
- Part Number 43302 Shown 52
- Part Number 43402 Shown 53
- Part Number 43460 Shown 54
- COMBO CNC BAR PULLERS 55
- Automate Any CNC Lathe 55
- U.S. Patent 56
- #6,530,578 56
- GRIPPEX 20L COOLANT-ACTUATED 57
- GRIPPEX 20S COOLANT-ACTUATED 58
- HIGH PERFORMANCE 59
- LIVE & DEAD CENTERS 59
- High-Pressure 61
- Coolant Approved 61
- THE MOST RIGID? 62
- One Size Does Not Fit All – 63
- Video at www.livecenters.com 66
- HIGH-PRECISION QUAD-BEARING 67
- LIVE CENTERS 67
- HEAVY-DUTY CNC SPINDLE TYPE 73
- THE ULTIMATE™ MULTI-TASKING 77
- LIVE CENTER 77
- SPRING TYPE LIVE CENTERS 79
- VERSA-TURN LIVE CENTERS 81
- SPLINE ROLLING LIVE CENTERS 83
- VALUE-TURN 85
- SUPER-QUAD EXTRA HEAVY-DUTY 87
- “OIL COUNTRY” BIG-BORE 89
- BULL HEAD LIVE CENTERS 89
- MAX. WEIGHT OF 91
- PIPE HEAD LIVE CENTERS 93
- CHANGEABLE-POINT LIVE CENTERS 95
- TOOLMAKER'S SET 96
- DEAD CENTERS 97
- CNC THREADED DEAD CENTERS 99
- Quotation Sheet 100
- DEBURRING TOOLS 101
- DEBURRING BLADES 102
- MACHINE SHOP 107
- MACHINE MOUNTS 110
- Clean Your Coolant Sumps 112
- PNEUVAC PUMP 113
- PNEUVAC AIR GUNS 113
- CHUCK STOP 114
- ALBRECHT 115
- PRECISION 115
- DRILL CHUCKS 115
- WHAT DOES IT TAKE 116
- TO MAKE A CLASSIC? 116
- SELF-TIGHTENING DESIGN 117
- CNC DRILL CHUCKS 117
- DIAMOND-IMPREGNATED JAWS 117
- CHUCK SHANK MAXIMUM WEIGHT 118
- CAPACITY 118
- Thru-coolant feature 119
- Key-Lock chucks 119
- WITH INTEGRAL SHANK 121
- THRU-HOLE 122
- Ergon-Grip™ 122
- ALBRECHT ARBORS 123
- ALBRECHT ACCESSORIES 123
- ALBRECHT CHUCK REFURBISHING 124
- ALBRECHT REPLACEMENT PARTS 124
- ROYAL FILTERMIST 125
- MIST COLLECTORS 125
- Contents 126
- IN YOUR SHOP? 127
- Media-Type Filtration Systems 128
- External Venting 128
- The Dangers of Ozone 129
- Electrostatic Precipitators 129
- FX SERIES DESIGN FEATURES 131
- Chip Deflector 134
- After Filter 134
- Cyclonic Swarf Separator 135
- MOUNTING OPTIONS 136
- UNIT INTAKE DIAMETER 137
- Sizing Units 138
- Grinding 138
- High-Pressure Coolant 139
- OSHA and NIOSH Standards 140
- FX-300 Specifications 142
- Mounting Options — FX-300 142
- MODEL FX-300 143
- FX-575 Specifications 144
- Mounting Options — FX-575 144
- MODEL FX-575 145
- FX-900 Specifications 146
- Mounting Options — FX-900 146
- MODEL FX-900 147
- FX-1200 Specifications 148
- Mounting Options — FX-1200 148
- MODEL FX-1200 149
- DESCRIPTION PART NUMBER PRICE 150
- Maintenance Items 151
- REPLACEMENT PARTS 152
- Series 6, 7, and 8 (Pre-2004) 153
- FILTERMIST ORDERING SHEET 154
- SUPERCHARGE YOUR 155
- MACHINE TOOLS 155
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